VoestalpineBöhler
S 34 podružnica u 25 zemalja širom svijeta, globalnom mrežom od 11 proizvodnih postrojenja te više od 1000 distributera u 65 zemalja i s kupcima u 120 zemalja Bohler Welding jedan je od vodećih svjetskih proizvođača dodatnih materijala za zavarivanje. Böhler Welding korporacija se sastoji iz nekoliko svjetski poznatih tvrtki iz područja zavarivanja. Od 1870. poznat je kao inovativni proizvođač potrošnih materijala za zavarivanje u svim glavnim procesima elektrolučnog zavarivanja. Böhler Welding ima vodeću svjetsku poziciju u pogledu srednje i visoko legiranih čelika. Böhler Welding nudi globalno jedinstven proizvodni program potrošnog materijala za zavarivanje iz vlastite proizvodnje.
Širok spektar od nekliko tisuća proizvoda se konstantno usklađuje sa aktualnim specifikacijama najzahtjevnijih industrija i po potrebi se prilagođava zahtjevima tržišta, uz poštovanje najviših standarda kvalitete.
Böhler welding,
UTP maintenance,
Fontargen brazing
Comany Information
With over 100 years of experience, voestalpine Böhler Welding is the global top address for the daily challenges in the areas of joint welding, repair, hardfacing and cladding as well as brazing.
Customer proximity is guaranteed by more than 40 subsidiaries in 25 countries, with the support of 2,200 employees, and through more than 1,000 distribution partners worldwide.
With individual consultation by our application technicians and welding engineers, we make sure that our customers master the most demanding welding challenges.
voestalpine Böhler Welding offers three specialized and dedicated brands to cater our customers’ and partners’ requirements.
Böhler welding
Lasting Connections
As a pioneer in innovative welding consumables, Böhler Welding offers a unique product portfolio for joint welding worldwide. More than 2000 products are adapted continuously to the current industry specifications and customer requirements, certified by well-respected institutes and thus approved for the most demanding welding applications. As a reliable partner for customers, "lasting connections" are the brand's philosophy in terms of both welding and people.
UTP maintenance
Tailor-Made Protectivity™
UTP Maintenance ensures an optimum combination of protection and productivity with innovative and tailor-made solutions. Everything revolves around the customer and their individual requirements. That is expressed in the central performance promise: Tailor-Made Protectivity™.
Fontargen brazing
In-Depth Know-How
As a leading brand of soldering and brazing consumables, Fontargen Brazing offers proven solutions based on 50 years of industrial experience, tried and tested processes and methods. This In-Depth Know-How has made Fontargen Brazing an internationally preferred partner for every soldering and brazing task.
Elektroda Bohler Fox Cm 5 Kb fi 2,5
2-117
Description
Basic core wire alloyed electrode for high temperature steels and steels for hot hydrogen service.
Preferably used for X12CrMo5 (5 Cr 0.5 Mo) steels. Approved in long-term condition up to
+650 °C service temperature.
High crack resistance, very low hydrogen content (acc. AWS condition HD < 4 ml/100 g). Good
weldability in all positions except vertical down. The deposit is heat treatable. Metal recovery
approx. 115 %.
Approvals and Certificates
TÜV-D (0725.), TÜV-A (695), LTSS, VUZ, SEPROZ, CE
Same Alloy Filler Metals
GTAW rod: CM 5-lG
GMAW solid wire: CM 5-lG
SAW combination: CM 5-UP/BB 24
Base Materials
high temperature steels and similar alloyed cast steels, QT-steels similar alloyed up to
1180 N/mm2 tensile strength.
1.7362 X12CrMo5, 1.7363 GX12CrMo5
ASTM A213 Gr. T5; A217 Gr. C5; A335 Gr. P5
Operating Data
re-drying if necessary: ø mm L mm amps A
300 - 350 °C, min. 2 h 2.5 250 70 - 190
electrode identification: 3.2 350 110 - 130
FOX CM 5 Kb 8018-B6 E CrMo 5 B 4.0 350 140 - 170
Preheat and interpass temperatures 300-350 °C. Post weld annealing at 730-760 °C for at least
1 hour followed by cooling in furnace down to 300 °C and still air.
Mechanical Properties of All-weld Metal
(*) a v a2
Yield strength Re N/mm2 (MPa): 520 (≥ 420) 440 (≥ 390) (≥ 460)
Tensile strength Rm N/mm2 (MPa): 620 (≥ 590) 580 (≥ 570) (≥ 550)
Elongation A (L0 = 5d0) %: 21 (≥ 318) 26 (≥ 318) (≥ 319)
Impact work ISO-V KV J + 20 °C: 90 (≥ 380) 110 (≥ 380)
(*) a annealed 730 °C/2 h/furnace down to 300 °C/air
a2 annealed, 760 °C/1 h/furnace down to 200 °C/air
v quenched/tempered, 960 °C/0.5 h/oil + 730 °C/0.5 h/furnace down to 300 °C/air
Typical Composition of All-weld Metal
C Si Mn Cr Mo
Wt-% 0.08 0.3 0.8 5.0 0.6
EN ISO 3580-A:2008: E CrMo5 B 4 2 H5
EN ISO 3580-B:2008: E5518-5CM H5
AWS A5.5-06: E8018-B6H4R
AWS A5.5M-06: E5518-B6H4R
BÖHLER FOX CM 5 Kb
SMAW basic electrode, low-alloyed,
high temperature
High Temperature and Creep-resistant Filler Metals – SMAW Covered Electrodes
www.boehler-welding.com
ELEKTRODA BOHLER FOX SAS 2 FI 2,5
2-189
Description
Basic electrode, stabilised core wire alloyed, stainless steel, mainly for Ti and Nb stabilised
1.4541 / 321 / 347 CrNi-steel grades. Designed to produce first class weld deposits with reliable
CVN toughness values down to -196 °C. 100 % X-ray safety together with very good root
pass and positional welding characteristics, good gap bridging ability, easy weld pool and slag
control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces
and minimum post weld cleaning. An excellent electrode for welding on site and for heavy
and rigid components. The product is resistant to intergranular corrosion up to +400 °C.
Approvals and Certificates
TÜV-D (1282.), DB (30.014.04), ÖBB, TÜV-A (73), ABS (Cr18/21, Ni8/11, TaNb.1.1),
GL (4550), LTSS, SEPROZ, CE
Base Materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11,
1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321, 302, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C; A157 Gr. C9;
A320 Gr. B8C or D
Operating Data
re-drying if necessary: ø mm L mm amps A
– 2.5 300 50 - 180
electrode identification: 3.2 350 80 - 110
FOX SAS 2 347-15 E 19 9 Nb B 4.0 350 110 - 140
Mechanical Properties of All-weld Metal
(*) u
Yield strength Re N/mm2 (MPa): 470 (≥ 390)
Tensile strength Rm N/mm2 (MPa): 640 (≥ 550)
Elongation A (L0 = 5d0) %: 36 (≥ 330)
Impact work ISO-V KV J + 20 °C: 110 (≥ 380)
- 196 °C: (≥ 332)
(*) u untreated, as-welded
Typical Composition of All-weld Metal
C Si Mn Cr Ni Nb
Wt-% 0.03 0.4 1.3 19.8 10.2 +
EN 1600:1997: E 19 9 Nb B 2 2
AWS A5.4-06: E347-15 BÖHLER FOX SAS 2
SMAW basic electrode, high-alloyed,
chemical resistant
Same Alloy/Similar Alloy Filler Metals
SMAW electrode: FOX SAS 2-A GMAW solid wire: SAS 2-IG (Si)
Flux cored wire: SAS 2-FD
GTAW rod: SAS 2-IG SAS 2-PW-FD
SAW combination: SAS 2-UP/BB 202
Corrosion Resistant Filler Metals – SMAW Covered Electrodes
www.boehler-welding.com
ŽICA THERMANIT JE-308 2.0X1000
2-210
Description
GTAW rod of type W 19 9 L / ER308L suitable not only for standard welding jobs but also for
cryogenic applications down to -269 °C.
Good welding and wetting characteristics of BÖHLER EAS 2-IG as well as corrosion resistance
up to +350 °C is achieved.
Approvals and Certificates
TÜV-D (0145.), DB (43.014.08), ÖBB, TÜV-A (97), DNV (308L),
GL (4550), SEPROZ, CE
Base Materials
1.4306 X2CrNi19-11, 1.4301 X5CrNi18-10, 1.4311 X2CrNiN18-10, 1.4312 GX10CrNi18-8,
1.4541 X6CrNiTi18-10, 1.4546 X5CrNiNb18-10, 1.4550 X6CrNiNb18-10
AISI 304, 304L, 304LN, 302, 321, 347; ASTM A157 Gr. C9; A320 Gr. B8C or D
Operating Data
shielding gases: 100 % Argon ø mm
rod marking: 1.6
front: W 19 9 L 2.0
back: ER 308 L 2.4
3.0
Typical Composition of Welding Rod
C Si Mn Cr Ni
Wt-% ≤0.02 0.45 1.8 20.0 10.0
EN ISO 14343-A:2007: W 19 9 L
EN ISO 14343-B:2007: SS308L
AWS A5.9-06: ER308L
W.No.: 1.4316
BÖHLER EAS 2-IG
GTAW rod, high-alloyed,
chemical resistant
Same Alloy / Similar Alloy Filler Metals
SMAW electrode: FOX EAS 2 Metal cored wire: EAS 2-MC
FOX EAS 2-A GMAW flux cored wire: EAS 2-FD
FOX EAS 2-VD EAS 2 PW-FD
GMAW solid wire: EAS 2-IG (Si) EAS 2 PW-FD (LF)
SAW combination: EAS 2-UP/BB 202
Mechanical Properties of All-weld Metal
(*) u
Yield strength Re N/mm2 (MPa): 450 (≥ 400)
Tensile strength Rm N/mm2 (MPa): 620 (≥ 570)
Elongation A (L0 = 5d0) %: 38 (≥ 335)
Impact work ISO-V KV J + 20 °C: 150 (≥ 100)
- 269 °C: 75 (≥ 335)
(*) u untreated, as-welded – shielding gas Argon
Corrosion Resistant Filler Metals – GTAW Rods
www.boehler-welding.com
ŽICA THERMANIT A-318 Si 0.8X15 kg
2-233
Description
GMAW solid wire of type G 19 12 3 Nb Si / ER318Si designed for first class welding, good
wetting and feeding characteristics as well as reliable corrosion resistance up to +400 °C.
Low temperature service down to -120 °C.
Approvals and Certificates
TÜV-D (3492.), TÜV-A (135), DB (43.014.04), ÖBB, SEPROZ, CE, NAKS
Base Materials
1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4401 X5CrNiMo17-12-2,
1.4581 GX5CrNiMoNb19-11-2, 1.4437 GX6CrNiMo18-12, 1.4583 X10CrNiMoNb18-12,
1.4436 X3CrNiMo17-13-3
AISI 316L, 316Ti, 316Cb
Typical Composition of Solid Wire
C Si Mn Cr Ni Mo Nb
Wt-% 0.035 0.8 1.4 19.0 11.5 2.8 +
EN ISO 14343-A:2007: G 19 12 3 NbSi
AWS A5.9-06: ER318 (mod.)
W.No.: 1.4576
BÖHLER SAS 4-IG (Si)
GMAW solid wire
high-alloyed, chemical resistant
Same Alloy Filler Metals
SMAW electrode: FOX SAS 4 GTAW rod: SAS 4-IG
FOX SAS 4-A GMAW flux cored wire: SAS 4-FD
SAS 4 PW-FD
SAW combination: SAS 4-UP/BB 202
Mechanical Properties of All-weld Metal
(*) u
Yield strength Re N/mm2 (MPa): 490 (≥ 390)
Tensile strength Rm N/mm2 (MPa): 670 (≥ 600)
Elongation A (L0 = 5d0) %: 33 (≥ 330)
Impact work ISO-V KV J + 20 °C: 100 (≥ 370)
- 120 °C: (≥ 332)
(*) u untreated, as-welded – shielding gas Argon + 2.5 % CO2
Operating Data
shielding gases: ø mm
Argon + max. 2.5 % CO2 0.8
1.0
1.2
Corrosion Resistant Filler Metals – GMAW Solid Wires
www.boehler-welding.com
Elektroda Bohler Fox Cel Mo fi 4,0
2-54
Description
Cellulose electrode for vertical-down welding of high strength large diameter pipelines. Highly
economical compared with conventional vertical-up welding.
Especially recommended for hot passes, filler and cover layers. Besides the excellent weld
metal toughness properties it offers easy operation, and a concentrated intensive arc with deep
penetration characteristics in order to ensure sound joint welds with good X-ray quality.
It can be used in sour gas applications (HIC-Test acc. NACE TM-02-84). Test values for SSCtest
are available too.
Approvals and Certificates
TÜV-D (1325.), TÜV-A (2), ABS (E 7010-A1), SEPROZ, VNIST(ø4.0 mm), CE
Base Materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH,
L210 - L415NB, L290MB - L415MB, P355T1, P235T2 - P355T2,
P235G1TH, P255G1TH
Root pass up to L555MB
API Spec. 5 L: Grade A, B, X 42, X 46, X 52, X 56, X 60, Root pass up to X 80
Operating Data
re-drying: not allowed ø mm L mm amps A
electrode identification: 3.2 350 80 - 130
FOX CEL Mo 7010-A1 E 42 3 Mo C 4.0 350 120 - 180
preheating and interpass temperature 5.0 350 160 - 210
see Page 2-47
Mechanical Properties of All-weld Metal
(*) u
Yield strength Re N/mm2 (MPa): 480 (≥ 420)
Tensile strength Rm N/mm2 (MPa): 550 (510 - 590)
Elongation A (L0 = 5d0) %: 23 (≥ 322)
Impact work ISO-V KV J + 20 °C: 100 (≥ 370)
± 0 °C: 95
- 20 °C: 85
- 30 °C: 50 (≥ 347)
- 40 °C: 42
(*) u untreated, as-welded
Typical Composition of All-weld Metal
C Si Mn Mo
Wt-% 0.1 0.14 0.4 0.5
EN ISO 2560-A:2005: E 42 3 Mo C 25
EN ISO 2560-B:2005: E 49 10-1M3 A
AWS A5.5-06: E7010-A1
AWS A5.5M-06: E4910-A1
BÖHLER FOX CEL Mo
SMAW cellulosic electrode for
vertical-down welding, pipe welding
polarity
negative
for root
pass
Filler Metals for Pipeline Welding – SMAW Cellulosic Electrodes
www.boehler-welding.com
Žica BOHLER EMK 6 FI 1.0
2-29
Description
Copper solid wire suited for universal GMAW application in structural steel engineering, and
provides excellent feeding characteristics.
Thanks to the good mechanical properties this filler wire is optimally suited for welding thickwalled
components.
The non copper coated version of the solid wire BÖHLER EMK 6 TOP is designed for low
spatter formation and excellent feeding properties for extremely high wire feed rates. These
types are especially suited for robotic welding.
Approvals and Certificates
TÜV-D (3036.), DB (42.014.11), ÖBB, TÜV-A (83), ABS (3SA, 3YSA), CWB (X),
DNV (III YMS), GL (3YS), LR (3S, 3YS H15), LTSS, SEPROZ, CE
Base Materials
steels up to a yield strength of 420 N/mm2 (60 ksi)
S235J2G3 - S355J2G3, E360, P235T1-P355T1, P235G1TH, L210, L290MB, P255G1TH,
P235GH, P265GH, P295GH, P310GH, P255NH, S235JRS1 - S235J4S, S355G1S -
S355G3S, S255N - S385N, P255NH-P385NH, GE200-GE260
ASTM A27 a. A36 Gr. all; A106 Gr. A, B A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B,
C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556
Gr. B2A; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50,
60; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
Operating Data
shielding gases: ø mm
Argon + 15 - 25 % CO2 0.8
100 % CO2 1.0
1.2
1.6
Mechanical Properties of All-weld Metal
(*) u u2 s
Yield strength Re N/mm2 (MPa): 440 (≥ 420) 440 (≥ 420) 380 (≥ 360)
Tensile strength Rm N/mm2 (MPa): 530 (500 - 640) 540 (500 - 640) 490 (470 - 590)
Elongation A (L0 = 5d0) %: 30 (≥ 324) 29 (≥ 322) 30 (≥ 322)
Impact work ISO-V KV J + 20 °C: 160 (≥ 390) 120 (≥ 370) 160 (≥ 390)
- 40 °C: 80 (≥ 347) 50 (≥ 347) (≥ 347)
(*) u untreated, as-welded – shielding gas Ar + 15 - 25 % CO2
u2 untreated, as-welded – shielding gas 100 % CO2
s stress relieved, 620 °C/2 h – shielding gas Ar + 15 - 25 % CO2
Typical Composition of Solid Wire
C Si Mn
Wt-% 0.08 0.9 1.45
EN ISO 14341-A:2008: G3Si1 (Draht)
EN ISO 14341-A:2008: G 42 4 M G3Si1
G 42 4 C G3Si1
EN ISO 14341-B:2008: G 49A 4U M G6
G 49A 4U C G6
AWS A5.18-05: ER70S-6
AWS A5.18M-05: ER48S-6
W.No: 1.5125
BÖHLER EMK 6
GMAW solid wire, mild steel
Mild Steel Filler Metals – GMAW Solid Wires
www.boehler-welding.com
ŽICA BOHLER EML 5 2,4x1000
2-27
Description
GTAW rod for high integrity welds. The low Si-content renders this filler metal particularly also
for joint welds that are subjected to enamelling or galvanising.
Especially suited for root pass welding (approved at -50 °C)
BÖHLER EML 5 can be used in sour gas applications (HIC-Test acc. NACE TM-02-84) as well.
Approvals and Certificates
TÜV-D (1096.), DB (42.014.02), ÖBB, TÜV-A (373), Statoil, CE
Base Materials
steels up to a yield strength of 460 N/mm2 (67 ksi)
S235J2G3 - S355J2G3, E360, P235T1-P355T1, P235G1TH, L210, L290MB, P255G1TH,
P235GH, P265GH, P295GH, P310GH, P255NH, S235JRS1 - S235J4S,
S355G1S - S355G3S, S255N - S385N, P255NH-P385NH, GE200-GE260
ASTM A27 a. A36 Gr. all; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285
Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A570 Gr. 30, 33,
36, 40, 45; A 572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907
Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42 - X60
Operating Data
shielding gases: 100 % Argon ø mm
rod marking: 1.6
front: W2Si 2.0
back: ER70S-3 2.4
3.0
Mechanical Properties of All-weld Metal
(*) u s
Yield strength Re N/mm2 (MPa): 500 (≥ 460) 490
Tensile strength Rm N/mm2 (MPa): 600 (530 - 680) 570
Elongation A (L0 = 5d0) %: 26 (≥ 323) 30
Impact work ISO-V KV J + 20 °C: 220 (≥ 130) 200
- 20 °C: 200 210
- 50 °C: (≥ 347)
(*) u untreated, as-welded – shielding gas 100 % Argon
s stress relieved, 620 °C/5 h – shielding gas 100 % Argon
Typical Composition of Welding Rod
C Si Mn
Wt-% 0.1 0.6 1.2
EN ISO 636-A:2008: W 46 5 W2Si
EN ISO 636-B:2008: W 55A 5U W3
AWS A5.18-05: ER70S-3
AWS A5.18M-05: ER48S-3
BÖHLER EML 5
GTAW rod, mild steel
Mild Steel Filler Metals – GTAW Rods
www.boehler-welding.com